Furnace Carbon Potential Controller

Furnace Carbon Potential Controller

Dual MODBUS RTU communication, with optional MODBUS TCP Ethernet. It supports communication data synchronization, enabling automatic SV (Set Value) synchronization during multi-instrument operation and realizing synchronized data control of multiple control instruments.
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Description

 

Features

 

 

True-color IPS TFT wide-viewing-angle LCD display, full 5-digit, with innovative OVERVIEW color-changing display technology
Dual-port online communication control and industrial Ethernet, integrated with master station communication PID control
Supports 20 process curves, 50 segments per curve, and enables in-segment cycling and curve cycling
Supports rate-mode curves and time-mode curves
10 groups of grouped PID and grouped output limiting function, suitable for loads with various characteristics
Supports analog remote and digital long-distance remote setting, and heater wire break alarm function
47 types of input signals, supporting PT1000 input and industrial oxygen probe carbon potential control
Adopts improved DK PID algorithm, supporting PV differentiation and derivative-first control
Innovatively designed with high-speed data acquisition and Class 0.1 measurement and control accuracy
Supports dual-sensor high-low temperature switching function and user-defined 8-point input curve correction function
Programmable DI (Digital Input) and DO (Digital Output) with custom input/output functions

 

01/

Input

Supports input of 47 types of industrial signals:

K, S, R, T, E, J, B, N, WRe3-WRe25, WRe5-WRe26, Cu50, Pt100, Pt500, Pt1000, 0~80Ω, 0~400Ω, 0~4000Ω, 0~10mA, 0~20mA, 4~20mA, 0~20mV, 0~100mV, -20~+20mV, -100~+100mV, 0~1V, 0~2V, 0~5V, 1~5V, 0~10V, 2~10V, -5V~+5V, -10V~+10V, Cu10, Cu100, Pt10, Pt50, Pt200, JPT10, JPT50, JPT100, JPT200, JPT500, JPT1000, Ni100, Ni200, Ni500, Ni1000

02/

Output

Main Control Output:

4-20mA, 0-20mA, 0-10mA, Relay Output, Transistor Solid-State Output, Thyristor Output

Transmission Output:

4-20mA, 0-20mA, 0-10mA

Communication:

Supports dual communication

Standard Modbus RTU communication protocol

Standard Modbus TCP communication protocol

Alarm:

Supports 4-channel relay alarm output

 

Detailed Parameters

 
Control Cycle 50mS/100mS
Measurement Accuracy 0.001FS (using 24-bit AD)
Sampling Rate 20Hz/10Hz
Control Output
Analog Signals 12 BIT (True DA) – 4-20mA, 0-20mA, 0-10mA, 0-10V, 2-10V, 0-5V, 1-5V
Relay 2A (250V AC)
Solid-State Relay (Transistor) 22V 20mA
Thyristor 3A 250V AC
Display Method IPS TFT True-Color LCD
Signal Measurement Input Impedance

≥500KΩ for voltage signals (≥100KΩ for 5V, 10V), ≤120Ω for current signals, ≥500KΩ for thermocouples

Resistance measurement adopts a 3-wire system; the resistance of each signal transmission wire shall not exceed 10Ω

8.1 Communication Standard MODBUS RTU protocol (2-wire RS485)
Parity Check None, Odd, Even
Communication Speed 4800BPS, 9600BPS, 19200BPS, 38400BPS, 57600BPS
Communication Address Range 1~247
8.2 Communication Standard MODBUS TCP protocol
Communication Address 0-255
Subnet Mask 0-255
Gateway 0-255
Power Supply 86~260V AC (47~63HZ)
Isolation Voltage 2300V AC for 1 minute (isolation between input, output, and power supply)
Operating Temperature 0~50℃
Storage Conditions Temperature -40℃~80℃; Humidity 0.1-0.9 (Relative Humidity)
External Dimensions 96×96×130mm (mounting hole size
EMC Standard EN61326*
Executive Standard IEC60950-1
Protection Class IP66
Power Consumption 12W
DI and DO

The DIO function is programmable and can be defined as input (DI) or output (DO) via parameter settings.

DI can only accept passive dry contact input signals.

DO is an open-collector output with a load capacity of up to 200mA; an external 24V signal is required to drive intermediate relays.

 

Core Hardware & Acquisition

24‑bit high‑speed multi‑channel synchronous data acquisition, with full 5‑digit data display covering a reading range of ±10000.

Equipped with a 32‑bit RISC industrial‑grade microprocessor, offering superior noise immunity and fast system response.

Control‑output refresh interval: 50 ms, optimized for fast‑dynamic control processes.

Communication & Multi‑unit Synchronous Control

Dual‑channel Modbus‑RTU as standard; optional Modbus‑TCP Ethernet for extended networking.

Supports communication data synchronization: automatic SV (Set‑Value) sync for multi‑controller parallel operation, realizing coordinated synchronous control of multiple instruments.

Furnace carbon‑potential control via bus‑driven digital PID. Directly controls one or multiple digital power‑regulating devices to build a fully‑digital control system.

Communication data complies with 16‑bit integer standard; auto‑switches to 32‑bit integer read/write when values exceed 16‑bit range, ensuring high‑precision, full‑resolution real‑time process‑control data access.

Algorithm & Calculation Capability

Dual‑channel mathematical computation module for complex algorithm logic.

Integrated high‑precision carbon‑potential measurement and control functions.

Supports non‑standard signal input and multi‑point linearization correction; compatible with 47 types of standard industrial sensor signals.

I/O, Alarm & Digital Interface

4‑channel hard‑contact alarm & program‑controlled outputs.

9‑channel programmable DIO (Digital Input / Output). Each channel is software‑configurable as either digital input or digital output to match field requirements.

Dual‑sensor support: high‑/low‑temperature switching and sensor redundancy switching. Automatically switches to backup measurement channel upon primary‑sensor failure.

Program Profile & PID Group Control

Program curves support arbitrary timed outputs for all 9 DIO channels.

Two output modes integrated: fixed time‑base output and program‑profile time‑base output for flexible configuration.

Two profile editing modes: rate‑based ramp‑curve mode and classic time‑based curve mode.

Full‑screen overview display, providing real‑time visibility of all process‑control parameters.

Storage for 20 recipes, up to 50 segments per recipe; supports intra‑segment cycle and full‑program cycle execution.

10 groups of group‑switchable PID parameters + 10 groups of grouped output‑limit controls, covering diverse industrial working‑condition requirements.

Accepts both analog remote set‑point and digital remote set‑point commands.

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